Canadian Packaging

Pineberry Manufacturing’s InstaPrint packing slip inserter

Pineberry Manufacturing Inc.’s InstaPrint prints, scans and inserts up to 200 pages per minute on demand, greatly reducing bottlenecks, labor costs and improving automated packing slip order fulfillment. InstaPrint can even fold packing slips for quick insertion into small boxes and cartons—an e-commerce boon.


March 21, 2018
by Canadian Packaging staff

New to the Pineberry Manufacturing Inc. line of packaging products, the InstaPrint packing slip inserter uses a high quality drop-on-demand inkjet printer that has the ability to print on many flat materials, sizes and odd stocks, including paper, plastic and stock with an integrated label.

With no consumables other than ink, the InstaPrint is cost-efficient proving a quick ROI (return on investment). Built with read and print software, packing slips are printed, folded and inserted into cartons at high speeds on demand; there is no need to scan down the line.

“This is a very robust, economical solution with a small footprint used to automate packing slip order fulfillment for the packaging and e-commerce industry within material handling and supply chains,” states Pineberry Manufacturing president David McCharles. “With an inkjet drop-on-demand printer and no printer duty cycle, if a rare jam occurs it can be cleared in seconds, unlike a laser printer, making the InstaPrint the most reliable packing slip insertion automated system on the market.

“The InstaPrint is designed to increase capacity in distribution centers, reduce the number of packing stations, reduce bottlenecks and labor costs, and improves the overall order fulfillment process,” concludes McCharles.

With 100 percent print, fold and insert accuracy, the InstaPrint has a small footprint measuring 32.56 inches wide and 59.50 inches long. The InstaPrint comes with an attached Pineberry HSF 12 friction feeder, Drop-On-Demand printer and a Pineberry Fold & Inserter on a vacuum conveyor that can be easily integrated next to packaging lines for seamless packaging and order fulfillment.

With an optional loader, the InstaPrint can hold up to 10,000 sheets. With an inkjet drop-on-demand print system, packing slips are scanned and printed in milliseconds for speedy order fulfillment. With an optional folding application, packing slips can be easily inserted into various sized cartons meeting multiple configuration requirements.

Pineberry Manufacturing can enlarge the InstaPrint with affixing and collating packaging lines, making the InstaPrint flexible to be altered according to job requirements.

To demonstrate the effectiveness of the InstaPrint, Pineberry shared an example of a customer’s happy solution.

Challenge
The client, a multinational office supply retailing corporation, handles a variety of package sizes and weights, with package contents ranging from lightweight items such as pens and staples to heavier items such as office desks and executive office chairs.

With the increase in online e-commerce orders and demand for same-day shipping caused an increase in bottlenecks, labor costs and order errors. The e-commerce orders packaged needed to include a packing slip with product descriptions, important collateral, like warranty information, manuals, invoices, receipts and coupons.

With increasing minimum wages and labor costs, company profits were drifting further and further away affecting the bottom line. During peak order periods, costs per order increased as more labor was needed to fulfill orders.

On average, manually printing, scanning, folding and inserting order documentation requires 30 to 45 seconds per customer order. With 28,800 seconds in an eight-hour shift, one employee can manually print, scan, fold and insert order documentation to 640 to 960 cartons, without breaks or overtime. Furthermore, with the increase in labor and orders caused an increase in order errors and delays in shipping.

Solution
Pineberry Manufacturing delivered the InstaPrint packing slip inserter. As companies strive to improve their bottom line, especially during peak order periods, integrating a fully automated pack station packing slip line is the quickest and easiest method to package orders that yields the lowest cost per order.

The InstaPrint packing slip inserter prints, scans, folds and inserts up to 200 pages per minute on demand, greatly reducing bottlenecks, labor costs and improving automated order fulfillment. As packaged contents come down the conveyor line to the pack station, the InstaPrint packing slip inserter prints, scans, folds and inserts packing slips, invoices, receipts, warranty information, rebate offers and coupons. It’s a very robust, economical solution.

With an inkjet drop-on-demand printer and no printer duty cycle, if a rare jam occurs it can be cleared in seconds, making InstaPrint the most reliable pack station packing slip automated system on the market.

With no consumables other than ink, the InstaPrint packing slip inserter is cost-efficient proving a quick ROI. Built with read and print software, packing slips are printed, scanned, folded and inserted into cartons at high speeds on demand with 100 percent accuracy; there is no need to scan down the line. The InstaPrint Packing Slip Inserter is designed to increase capacity in distribution centers, reduce the number of packing stations, reduce bottlenecks and labor costs, and improve the overall order fulfillment process.

Results
Integrating the InstaPrint packing slip inserter decreased excess labor costs, order errors and bottlenecks, especially during peak order periods; efficiently getting orders out on time at less cost. Ultimately, automating the pack station packing slip system, costs per order drastically decreased, proving an attractive ROI.

In today’s demanding e-commerce world, every second counts during the packaging and shipping of orders. New and innovative technology allows for easy installation without having to change documents or warehouse management software. Competitive corporations that integrate an automated packing slip pack station system for their order fulfillment lines reduce the number of pack stations in their distribution centers, increase pack station throughput, and improve profit per order. All compelling reasons to master peak order fulfillment.

About Pineberry Manufacturing 
Since 1984, Pineberry Manufacturing has been developing high-quality friction feeding, printing, packaging and custom automation solutions for the plastic card, packaging, distribution, food and beverage, pharmaceutical, graphic arts, and mailing and fulfillment industries. Additionally, Pineberry specializes in integration, working with OEM’s (original equipment manufacturers) and providing customized solutions for the most demanding environments. Whether it is a standardized leaflet feeder, feeding and labeling bags, feeding cookies or an integrated custom solution, Pineberry has the expertise to provide exceptional products to make any project a success. Company information available at www.pineberryinc.com.






Category Captains 2018
Machinery